Product Details

Bimetallic CCO clad composite overlay hardfacing wear resistant steel plate

Brand Name Shang Yi
Place of Origin China
Model Number 3+3,6+4,8+4,10+4,12+8 etc
Length 3000mm+
Thickness 3-25mm
Type Steel Plate
Width 1400mm+
Application Other
Surface Treatment Coated
Technique Hot Rolled
Standard GB
Special Use Wear Resistant Steel

Product Features

Chromium carbide overlay Hardfacing Wear Plate

 

Our wear plates are manufactured by welding one or multiple wear resistant layers on a medium or low carbon steel base plate.

The overlay alloy has a high amount of chromium carbide hard particles which makes the plate have good wear and impact resistance. 

Overlay thickness range: 3-25mm

Wear plate size: 1400*3000,1400*3400, 1400*3500, 2100*3500, customized.

 

SPECIFICATION:

Base Plate

Q235/Q345.

Hardfacing layer

High chromium high carbide overlay.

Chemical Composition

C(%): 3.0-5.0 ,Cr(%): 25-40.

Microstructure

The carbide (Cr7C3) volume fraction on the microstructure is above 50%.

Hardness

HRC58-65.

Surface Treatment

Hardfacing, clading, coated.

Technique

Hardfacing, open arc welding, submerged arc welding.

Wear Resistance

High wear resistance,30 times higher than low carbon steel and 12 times than heat treated steel.

Impact Resistance

Medium.

Flatness tolerance

±3mm/m.

Thickness tolerance

Uniform overlay thickness, with tolerance within 0-0.5mm.

Main Thicknesses

3+3,4+4, 5+5

6+4,6+5,6+6,6+8

8+4,8+5,8+6,8+7,8+8

10+4,10+5,10+6,10+7,10+8,10+9,10+10,10+20

12+4,12+5,12+6,12+7,12+8,12+10,12+11,12+12

14+6,14+8,14+10,16+6,16+8,16+10

18+6,18+8,18+10,20+5,20+6,20+8,20+10,20+20,30+10,40+10

Customized.

Plate Size

Open arc welding wear plate:1400*3400mm

Submerged arc welding wear plate:1400*3000mm,

1400*3500mm, 2100*3500mm.

Customized.

Place of Origin

China.

Application

Mining, Steel, Cement, Power, Port, etc.

  

Our wear plates are used to make many complex wear parts to be positioned in high wear places.We have several equipment to transform our plates: six sets of plasma cutting machine , 4 bending machines and pressing machines,with high processing capacity operated by engineers and technical experts, we can provide wear plate cutting, bending, bolting, punching and welding according to customer's drawings.


1.Drilling Holes

Straight holes and Countersunk holes.
2.Bolt embedded welding in the back
Embedding the Pre-processed bolt in the back of wear plate.
3.Bending
This wear plate can be cold formed and made into curve or cone.
4.Welding
Our wear plate can be welded and assembled into kinds of wear parts.

 Wear pipe, Elbow, Square to round transition 

 We also introduced in our factory automatic welding equipment for pipes (internal and external) meeting the increasing demand for small diameter wear pipes.

Wear pipes

1. Steel pipe with regular base material + overlay,  pipes are welded with our automatic welding machine resulting in good shaped and flat surface pipes.

2. Bending the wear plate into round pipes

3. Assembling the wear plate into square pipes

Automatic welding, metallurgical bonding, available to weld the maximum pipe diameter of 80mm and maximum pipe length of 3000mm.

 Wear elbow

Weld directly on the elbow wall

using wear plate to make lobster back bend

wear plate used to make tube with round top and square bottom


OUR ADVANTAGES:

 

 

 

 

 

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