Vertical Wheel Repair Machine AWR901VC
Product features
1) Repair wheels up to 35’’.
2) Gantry structure ensures wheels were perfectly and uniformly repaired from center to edge.
3) Cast iron machine bed, strong rigidity. No shaking and trembling while cutting.
4) Linear guide for both axis, high accuracy and efficiency.
5) Servo motor in Spindle, powerful torque under different speed.
6) Optional electric turret, automatic switch the tools under the control of CNC system.
7) Fully enclosed protection for guide-rail and screw avoiding the damage from falling alloy chips.
8) Automatic lubrication system for main moving components.
9) Optional appearances.
Specifications:
Item | AWR901VC |
CNC system | CRYSTAL-21TA / SYNTEC-6TA |
Max.swing over bed | 900mm |
Rang of repair wheels | 5’’~35’’ |
Max. Stroke of the X-axis | 550mm |
No.& type of guide in X-axis | Two linear |
Torque of X-axis | 6N·M |
Max. Stroke of the Z-axis | 750mm |
No.& type of guide in Z-axis | Four linear |
Drive power of Z-axis | 2*10N·M |
Range of spindle speed | 50~1500rpm |
Spindle speed control | Servo control |
Spindle power | 5.5KW (servo motor) |
Min. setting unit of motor | (Z) 0.001mm, (X) 0.001mm |
Moving speed of post | (Z) 12m/min, (X) 16m/min |
Stations of tool carrier | Four position |
Max. size of tool post | 25*25mm |
Type of post control | Automatic or manual |
Machine size | 1700*1200*1870mm (L/W/H) |
Net weight | 2100kg |
Standard Configurations:
1) CRYSTAL-TA21 CNC Control System / SYNTEC-6TA CNC Control System
2) Self developed professional wheel curve optimization software
3) High precision ruby probe system 1 set
4) Diamond cutter 1 set inner
5) Diamond cutter 1 set outer
6) Special ordered soft jaws 1 set
7) Manual 4 station turret (standard )
8) High precision linear guide for X/Z axis
9) Double servo motor and double servo drive control on Z axis
10) Spindle servo control system
11) Fully enclosed protection for guide-rail, screw and other important parts
12) Lightening system
13) Automatic lubrication system
14) Cooling system --blowing device (standard )
15) Full cover safety door
16) Tools&Tool case
17) Detailed Instruction manual and training video
Optional Configurations:
1) Industrial PC control system refer to Model AWR901VP.
2) Four station electric turret;
3) Diamond cutter: longer type;
4) Can do straighten and diamond cut by adding wheel straighten device
FAQ
Q: What is the differences between CRYSTAL and SYNTEC CNC system?
A: CRYSTAL system is a kind of CNC system developed and upgraded by our company according to the feedback from customers who is using SYNTEC CNC system. The differences: CRYSTAL system can realize automatic optimization without help of extra computer. That means it can cut wheels directly after detection, no needing to transfer data with USB from the CNC to a PC and then back to the CNC machine.
Q: Is the automatic optimization software also used when using CRYSTAL CNC system?
A: CRYSTAL CNC system enables to optimize the curves of majority wheels. Although it can achieve automatic optimization, one machine is still equipped with one optimization software for customers who have highly repair finish effect.
Q: What is the difference between vertical wheel repair machine and horizontal wheel repair machine?
A:The vertical wheel repair lathe can facilitate the operator to clamp the wheel and occupy a smaller space, but from the aspect of the force structure of the two axis, the horizontal lathe is superior to the vertical type. If you choose vertical wheel repair lathe, please carefully select the manufacturer and be sure to choose well experienced one in lathe manufacturing filed.
Q: What are the advantages of your vertical wheel repair lathe?
A:The two axis used on our vertical wheel repair lathe is the most stable gantry structure. The structural body is made of cast iron and resin sand casting. The Z axis is equipped with four linear guides, double ball screws, double servo motors and drivers. At the same time, the Z axis with a large load is balanced by the counterweight which effectively ensures the influence of the two shafts due to the different force structure, so that the cutting feed in the wheel repair process can maintain a sensitive control response and achieve a perfect repairing effect.
Q: Can this machine use laser detection system?
A: This function is currently only realized on our PC vertical wheel repair machine. Please refer to the introduction of our PC machine AWR901VP.
Q: What are the characteristics of laser detection? Is the function reliable?
A:Laser detection has the characteristics of not touching the wheel and fast scanning. The principle of laser scanning is to measure the distance by the laser reflection on the surface of the wheel, but for the wheels with sharp curve changes, wheels with damaged paint film on the surface, wheels with inconsistent reflectance on the aluminium surface, the curve of laser detection will be distorted with the actual curve of the wheel. Although some products of our company are equipped with laser detection system, they are only used as auxiliary function for detecting the wheel with smooth curve and ideal reflectivity of aluminum surface. Our machines still equipped with the most stable and reliable ruby probe detection system for customers, although laser detection system is in standard configurations.
Q: Is it easy to learn how to operate this machine?
A: We will send you detailed manual instructions and training videos, our after-sales service team is also ready to provide remote technical guidance to our customers, all these can help customers to learn the machine systematically and comprehensively. From our company's market experience in more than 80 countries around the world, customers can learn and master all operations in a very short time. Customers can also come to our factory for free learning and training. We can also provide paid face-to-face training services in the country where the customers are located according to their requirements.